Under-extrusion

Visible gaps between adjacent lines, walls thinner than they should be, and layers that do not fuse.

gaps between linesthin wallsmissing materialweak parts

Causes, most likely first

Ordered by how often each is actually responsible, not by how interesting it is. Work down the list.

Partial clog

Cold pull, or replace the nozzle. If extrusion is inconsistent rather than uniformly low, suspect a clog before you touch any setting.

Printing faster than the hotend can melt

Check speed × layer height × line width against the material max volumetric flow. Over that ceiling the hotend physically cannot keep up, and no flow increase helps.

Calibration step: Find real max volumetric flow →

Extruder tension too loose or too tight

Too loose slips; too tight crushes the filament oval. Both look identical from the print. Set for light, even tooth marks.

Calibration step: Set extruder gear tension →

E-steps wrong

Calibrate e-steps — command 100 mm and measure what actually feeds.

Calibration step: Calibrate e-steps / rotation distance →

Flow multiplier set too low

Run the single-wall flow cube and derive it rather than guessing.

Calibration step: Calibrate flow ratio / extrusion multiplier →

Nozzle temperature too low

Run a temperature tower. Cold plastic is viscous and resists being pushed.

Calibration step: Run a temperature tower →

Open First Layer →
The app walks this in order, generates the test model for your nozzle and filament, and records what you measure so nothing has to be repeated. Free, no account, works offline.